Board Talk is presented by ITM Consulting
Phil Zarrow, ITM Consulting
With over 35 years experience in PCB assembly, Phil is one of the leading experts in SMT process failure analysis. He has vast experience in SMT equipment, materials and processes.
Jim Hall, ITM Consulting
A Lean Six-Sigma Master Blackbelt, Jim has a wealth of knowledge in soldering, thermal technology, equipment and process basics. He is a pioneer in the science of reflow.
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And welcome to Board Talk with Jim Hall and Phil Zarrow, the
Assembly Brothers, who are also known as ITM Consulting. We are here to discuss your problems with processes related
to electronics assembly and SMT, whether it is materials, components,
procedures methodology, equipment.
Today we have an interesting question from TY.
We have a PCBA with a QFN 44 using no-clean flux.
We have encountered many test failures during testing.
The test engineer claims that the failures are due to flux
reside between terminations that affect the capacitance of the joints.
Is this a valid claim?
And the answer is, yes it could be.
Of course, it could be something else too but with regard to
the flux, yeah.
First off, let's say that the QFN is a type of bottom-terminated
component, BTCs, to keep our terminology straight with the IPC specs.
Yes, I agree that no-clean residues, under bottom-terminated
components, QFNs, has been shown to have negative influences on certain assemblies.
Years ago when BTCs first appeared Terry Munson of Foresite,
one of the true cleaning gurus of our industry, pulled some QFNs off the board
and started looking at the residues underneath and found that no-clean residues
were not completely deactivated.
Of course with a no-clean residue you are supposed to be
able to leave the residue on the board because during the thermal cycle of the
reflow the active flux materials are deactivated and the residues are benign
and should not cause influence on the performance of the circuit, which would
result in the test failures that are being seen here.
This theory, and a number of other people have advocated
this, is that what is happening is that although the flux material under the
BTCs reach the proper temperatures because they are confined under the chip
complete evaporation does not occur.
Evaporation is one the mechanisms that no-clean materials
use to deactivate the paste by evaporating the chemicals, chemically reacting
them, and encapsulation.
The feeling and the observation when people pull BTC
components off is that the no-clean residue are not as hard as they were
before, indicating the presence of non-evaporated solvent type materials.
Also more recently some consortiums, particularly led by
Mike Bixenman of Kyzen, are also evaluating and they are taking it a step
farther to look at SIR values measured under the residues underneath.
They are also showing, from a quantitative standpoint, it
has no-clean residue even when completely reflowed at the proper temperatures
still fail SIR test after reflow.
The answer is to clean, even if it is a no-clean.
It may be necessary for your parts to actually do a
That means coming up with a cleaning methodology, a
chemistry and a process that will remove those no-cleaned residues from under
And I just want to add, I believe that I have seen papers
along this situation even when you have properly reflowed residue that certain
frequency ranges can interfere with the functionality of the circuit.
You would have to research that and see if your application
falls into these suspect frequencies.
I am sure one of our readers will comment on it.
We are typically talking gigahertz range but I don't
remember the specifics.
Again, if that is the situation as Jim is saying, you may
have to go to a water soluble cleaning process.
It's a process, not just a material change, it is a process
And if you have type of devices where certain parts can't go
through a cleaning operation then we look at primary ops with a water soluble
and thermal cleaning and then do a secondary op with a no-clean.
One more possibility.
Another plug for current solder paste.
This is an issue that is being addressed by solder paste
manufacturers and some of them have flux formulations that perform better in
terms of deactivating under BTC components.
Something else you might want to investigate to solve this
So we hope that we shed some light on it.
It puts you off in a few directions there.
You may also want to take a look at some of the solder paste
companies, including your supplier and see if they have done some research on
this or ask them about it.
They know their formulation.
They know their chemistry.
Or they better or it is time to switch solder pastes.
You have been listening to Board Talk with Jim Hall and Phil
Zarrow from ITM Consulting.
We hope we have enlightened your mind in this particular fun
Whatever you do, however you're soldering those, whatever
capacitance problem you may have, please don't solder them like my brother.
Don't solder like my brother.